Intelligent Aluminum Door and Window Production Line

S100 Intelligent Aluminum Windows, Doors & Curtain Wall Production Line

An all-rounder for your aluminum windows, doors and curtain walls manufacturing

Model: S100

S100 –Boost productivity with all-in-one smart fabrication

Smart Layout, Smart Start — Complete Solution for Windows, Doors & Curtain Walls

Key Features:

  • Versatile Operations: Supports drilling, milling, sawing, and end milling for aluminum profiles, meeting diverse machining needs.

  • Fully Automated Process: Automates the entire workflow post-profile loading, minimizing manual labor and errors.

  • Efficiency Boost: Streamlines production to significantly increase output capacity for windows and doors.

  • Labor Cost Reduction: High automation levels reduce labor requirements and associated costs.

  • Single Operator Requirement: The entire production line can be efficiently managed by just one operator.

  • Precision Engineering: Ensures consistent, high-quality machining with tight tolerances.

  • Flexible Configuration: Adaptable to different profile sizes and production volumes.

  • Robust Safety Systems: Protects operators and equipment with advanced safety features.

  • Real-Time Monitoring: Provides continuous oversight for quick issue detection and process optimization.

  • Flexible Integration: Compatible with most window and door design software and seamlessly connects with ERP systems. Production modules can be flexibly configured to meet diverse product specifications and capacity demands, adapting easily to changing order requirements.

  • High Space Efficiency: Scientifically planned and efficiently laid out production spaces enable a streamlined one-piece flow, maximizing output per unit area. Compared to traditional factories, this layout achieves up to three times higher productivity per square meter.

Four Electric Spindles
Laser Unit
Cutting Unit

Specifications:

S100 Layout Dimension

Production line Length

Production line Width

43m

5.5m

Traditional Factory Problems Solution
LEADING TIME Over 25-45 days Shortened to 7-12 days
Favors skilled workers with high salaries General laborers can work with low salaries
Easy to make errors such as dimensional deviations in material placement and machining Intelligent link, zero error, 100% qualified
Average daily capacity: 5-6 ㎡ Average daily capacity: 8-10 ㎡
3,000 ㎡ factory produces 3,000 ㎡ of windows per month Five-fold increase: 3,000 ㎡ of factory space produces 15,000 ㎡ of windows can be produced
Production labor cost per ㎡ is about $58-98 Two times reduced: Labor cost per ㎡ is about $25~35
Disorganization of processes within the factory and accumulation of products Intelligent and streamlined production, thoroughly realizing an automated production mode
High demand for technical positions; factory replication not possible Intelligent factory construction enables replication of factories nationwide
High manufacturing costs without comprehensive competitiveness Reduce manufacturing costs by 8%~10%, improving overall competitiveness of enterprises
Factory homogenization is strong without outstanding highlights Intelligent factory construction empowers investment promotion work to increase enterprise value

Processing Tech:

Mounting Holes

Mounting Holes

Drive Rod Notches

Drive Rod Notches

Corner Guard Cut

Corner Guard Cut

Hidden Drainage Holes

Hidden Drainage Holes

Middle Mullion Engraving

Middle Mullion Engraving

Handle Hole/Lock Box

Handle Hole/Lock Box

Glue/Pin Holes

Glue/Pin Holes

Floor Drainage Hole

Floor Drainage Hole

Production Efficiency Reference:

Equipments included in S100:

Documentation

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