S100 –Boost productivity with all-in-one smart fabrication
Smart Layout, Smart Start — Complete Solution for Windows, Doors & Curtain Walls
Versatile Operations: Supports drilling, milling, sawing, and end milling for aluminum profiles, meeting diverse machining needs.
Fully Automated Process: Automates the entire workflow post-profile loading, minimizing manual labor and errors.
Efficiency Boost: Streamlines production to significantly increase output capacity for windows and doors.
Labor Cost Reduction: High automation levels reduce labor requirements and associated costs.
Single Operator Requirement: The entire production line can be efficiently managed by just one operator.
Precision Engineering: Ensures consistent, high-quality machining with tight tolerances.
Flexible Configuration: Adaptable to different profile sizes and production volumes.
Robust Safety Systems: Protects operators and equipment with advanced safety features.
Real-Time Monitoring: Provides continuous oversight for quick issue detection and process optimization.
Flexible Integration: Compatible with most window and door design software and seamlessly connects with ERP systems. Production modules can be flexibly configured to meet diverse product specifications and capacity demands, adapting easily to changing order requirements.
High Space Efficiency: Scientifically planned and efficiently laid out production spaces enable a streamlined one-piece flow, maximizing output per unit area. Compared to traditional factories, this layout achieves up to three times higher productivity per square meter.
S100 | Layout Dimension |
---|---|
Production line Length Production line Width |
43m 5.5m |
Traditional Factory Problems | Solution |
---|---|
LEADING TIME Over 25-45 days | Shortened to 7-12 days |
Favors skilled workers with high salaries | General laborers can work with low salaries |
Easy to make errors such as dimensional deviations in material placement and machining | Intelligent link, zero error, 100% qualified |
Average daily capacity: 5-6 ㎡ | Average daily capacity: 8-10 ㎡ |
3,000 ㎡ factory produces 3,000 ㎡ of windows per month | Five-fold increase: 3,000 ㎡ of factory space produces 15,000 ㎡ of windows can be produced |
Production labor cost per ㎡ is about $58-98 | Two times reduced: Labor cost per ㎡ is about $25~35 |
Disorganization of processes within the factory and accumulation of products | Intelligent and streamlined production, thoroughly realizing an automated production mode |
High demand for technical positions; factory replication not possible | Intelligent factory construction enables replication of factories nationwide |
High manufacturing costs without comprehensive competitiveness | Reduce manufacturing costs by 8%~10%, improving overall competitiveness of enterprises |
Factory homogenization is strong without outstanding highlights | Intelligent factory construction empowers investment promotion work to increase enterprise value |
Mounting Holes
Drive Rod Notches
Corner Guard Cut
Hidden Drainage Holes
Middle Mullion Engraving
Handle Hole/Lock Box
Glue/Pin Holes
Floor Drainage Hole
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