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Intelligent Aluminum Door and Window Production Line

S100 Laser-Equipped Cutting and Milling Machining Center

Laser-Equipped Cutting and Milling Machining Center

Model: S100

S100 Series CNC Production Line – An All-Rounder for Aluminum Window and Door Manufacturing.

Designed to perform drilling, milling, sawing, and end milling operations for aluminum profiles, the S100 series streamlines production, boosts capacity, and minimizes labor costs through full automation.

Key Features:

  • Versatile Operations: Capable of drilling, milling, sawing, and end milling aluminum profiles.
  • Fully Automated Process: Automates the entire production process after profile loading.
  • Efficiency Boost: Streamlines production and increases window and door manufacturing capacity.
  • Labor Cost Reduction: Minimizes labor costs through automation.
  • S200 Line Components:
    • CNC machining center x 1
    • End milling machine x 1
    • Sorting & allocating line x 1
    • Robotic arm x 2
    • Buffer station x 1
Four Electric Spindles
Laser Unit
Cutting Unit

Specifications:

S100 Capacity
Max. number of profiles processed 2 PCS/Min ; 120 PCS/Hours ; 960 PCS/8 Hours
L*W = 2250 × 2250 mm (10 PCS/Windows) 486 ㎡/Day ; 145,800 ㎡/Year
L*W = 2250 × 2250 mm (14 PCS/Windows) 344 ㎡/Day ; 103,200 ㎡/Year
Calculation formula (960 PCS/10 PCS) * (2.25 * 2.25) * 300 Days
S100 Layout Dimension
Production line Length 29,580 mm
Production line Width 6,390 mm
Production line Height 2,500 mm
Traditional Factory Problems Solution
LEADING TIME Over 25-45 days Shortened to 7-12 days
Favors skilled workers with high salaries General laborers can work with low salaries
Easy to make errors such as dimensional deviations in material placement and machining Intelligent link, zero error, 100% qualified
Average daily capacity: 5-6 ㎡ Average daily capacity: 8-10 ㎡
3,000 ㎡ factory produces 3,000 ㎡ of windows per month Five-fold increase: 3,000 ㎡ of factory space produces 15,000 ㎡ of windows can be produced
Production labor cost per ㎡ is about $58-98 Two times reduced: Labor cost per ㎡ is about $25~35
Disorganization of processes within the factory and accumulation of products Intelligent and streamlined production, thoroughly realizing an automated production mode
High demand for technical positions; factory replication not possible Intelligent factory construction enables replication of factories nationwide
High manufacturing costs without comprehensive competitiveness Reduce manufacturing costs by 8%~10%, improving overall competitiveness of enterprises
Factory homogenization is strong without outstanding highlights Intelligent factory construction empowers investment promotion work to increase enterprise value

Processing Tech:

Mounting Holes

Mounting Holes

Drive Rod Notches

Drive Rod Notches

Corner Guard Cut

Corner Guard Cut

Hidden Drainage Holes

Hidden Drainage Holes

Middle Mullion Engraving

Middle Mullion Engraving

Handle Hole/Lock Box

Handle Hole/Lock Box

Glue/Pin Holes

Glue/Pin Holes

Floor Drainage Hole

Floor Drainage Hole

Layout and Dimensions:

Documentation

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